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FUNCTIONAL CHECKS
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Electric Installation Guide
After the initial start-up, following the
Pre-Power and Operational Checks described in the Electrical Tankless Water
Heater Installation section of this manual, it may be necessary to make
adjustments to the system to insure that the heater is functional and
providing hot water.
Beeps & Flashing Lights — What do they Mean?
It is normal at start-up or any time the heater is powered-on for the
control board to beep and the LED to flash red and then green. Normal status
of the heater is for the control to flash all green repeatedly. The initial
2 to 4 red flashes and beeps after power-on are normal, but should not
continue.
Our Tankless Water Heater Provides On-Board Self
Diagnostics
However, in the event that the LED light continues to flash a red sequence
after power-on, then there may be a need for further investigation. The
heater’s control provides self diagnostics by emitting a red flashing code.
The code definitions and possible solutions can be found in the Trouble
Shooting section of the Service Manual.
Some of the most common problems discovered during Tankless Water Heater
Installation and initial start-up are as follows:
- Circuit breakers are not turned-on
(especially, heaters with multiple circuits)
- Incoming power wires to the heater are
out-of-phase (heaters with multiple circuits)
- Water supply valve not turned-on, no water
in the heater chamber
- Water supply lines are reversed; hot and
cold reversed
- Water supply connection(s) are leaking
- T&P Relief Valve (where required by local
code) is leaking or stuck open
The Tankless Water
Heater Alerts the User of Water Leaks!
Diagnostic codes are designed to tell the installer or user if there is a
problem and what the problem might be. Also, the tankless water heater has a
built in alarm that will sound if there is water leaking onto the heater,
possibly from a leaky water line connection or from a leaky T&P Relief
Valve. It is important to turn off all of the circuit breakers to the heater
whenever a leak is detected to prevent possible damage to the control board.
After the leak is discovered and repaired, it is important to dry any
moisture or water accumulation on the heater. This can be done with a
standard household hair dryer or dry towels. Any attempts to dry the heater
should be done with all the power off to the heater.
System Match — Faucets and Heater
When a tankless water heater is selected for the home or building, the
faucets should be selected to match the flow rating and temperature rise
specifications of the heater. Our heater specifications can be found in the
Product Description and Specifications section of this manual.
Sometimes, this is overlooked and the user discovers that the faucets in the
home are a higher flow rate than the design of the model(s) selected.
Solutions for High Flow Applications
Another oversight may be the lifestyle of the user. For instance, if the
user wants to take two showers at the same time or run the washing machine
and the bath tub at the same time, then the flow rate demands of the water
heater are increased, sometimes beyond the capability of the tankless water
heater. Multiple tankless heaters are used for higher flow applications,
such as for multiple task lifestyles, whirl pool and Jacuzzi tubs and body
spa showers as well. Refer to Product Applications and Diagrams
section of this manual for recommended multiple tankless water heater
arrangements. Note, it is important to evaluate the electrical capacity of
the home or building when selecting multiple tankless heaters for a high
flow application. Refer to the Electrical Service Requirements and Sample
Load Calculations section in this manual.
Typical Flow USE Rates in
Gallons per Minute (gpm)
|
Fixture Type |
Lavatory |
Bathtub |
Shower |
Kitchen Sink |
Pantry Sink |
Laundry Sink |
Dishwasher |
|
Flow Rates |
0.8-1.5 |
2.0-4.0 |
1.5-3.0 |
1.0-1.5 |
1.5-2.5 |
2.5-3.0 |
2.0-3.0 |
Temperature Adjustment
After the tankless water heater has been installed and the operational
checks are completed, the output of the hot water can be measured and
adjusted if necessary. The temperature adjusting knob can be found on the
left side of the control board. The factory setting is usually between 117
and 120 degrees F. The knob will usually be in the 2 to 3 o’clock position.
Turning the knob to the left decreases the temperature and turning it to the
right increases the temperature. Note: it is important to understand the
effects of increasing the temperature above the factory setting as follows:
- The heater will use more power to heat
the water; energy savings are reduced.
- There will be a greater chance that the
heater will produce scaling and sediment build-up.
- The heater may not have the power to
achieve temperatures higher than factory settings.
- Safety; with higher temperatures, there
will be a higher risk of scalding and personal injury.
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